Hi Alex
Making good progress
To align a hinge I use a method I found on FSDevelopers, I think.
Lets assume were going to setup the hinge for an aileron.
First, Draw a tape measure helper object that roughly aligns with the aileron. Use snap to move the end points of the tape to the places where you want the hinge line to be.
Now the important bit, make sure you are in local mode for the screen view your working in.
Select the object you wish to setup the hinge for, open the hierarchy tab, select affect pivot only.
Now select the align tab and select the tape helper. A dialogue box opens. Make sure all x y z positions are selected and align orientation x y z, click apply and ok.
Your done, perfect alignment
There may be occasions when the object moves unexpectedly when clicking the x y z orientation, if this happens, undo what you did, apply a reset Xform to your object (in hammer tab), click reset selected. un-select reset Xform, right click on your object and select, convert to editable poly, try again with the axis align.
For knobs and switches etc, if you didn't model from scratch and the pivot is miles out then use centre to object in the hierarchy tab and manually adjust, near enough is usually ok for these small items. Animating in the aircraft TMD and controls TMD for switches etc are whole different story but still use the pivot (axis) point, so best to get it right
Steve
In answer to which tmd to edit, if you want quick feed back and no changes to the model ahve been made then use the documents one. If you make any changes to the model and need to convert, copy all the documents tmd (that you made all the changes to) and overwrite the intermediate one, then convert. The converter will kick up an error and not convert if the intermediate tmd is older that the one in the documents folder, goes for controls TMD as well. A good safety measure. I would issue a WARNING here, make sure your happy with the overwriting before you convert as what ever is pasted here will overwrite the documents TMD. I pasted the controls TMD into the aircraft TMD and lost a lot of work so its easily done when your editing both files, also make backups regularly of both aircraft and controls TMD, it can save a lot of screaming and shouting